Basic Info.
After-sales Service
Provided
Capacity
15t/Day Pyrolysis Plant
Material of Reactor
Q345r
Raw Material
Waste Tire, Plastic, Rubber
Fuel Material
Coal /Wood /Natural Gas /Oil
Final Product
Fuel Oil,Carbon Black,Steel Wire,Flammable Gas
Type
Semi-Continuous Type Pyrolysis Plant
Cooling System
Water Cooling
Transport Package
Containers
Specification
OD: 2800x8000 Length
Product Description
New Design Waste Tyre/Rubber/Plastic Pyrolysis Plant/Recycling Machine with CE ISO
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
We are a professional organization mainly engaged in the recycling of waste plastics, tires, oil sludge, waste rubber and other waste resources, with more than 10 years of experience. Holding several items of China national patents , CE and ISO related with our technology and equipments. Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.
Product Description
The waste tire pyrolysis equipment will split the waste tire at high temperature to obtain tire oil, carbon black, steel wire and flammable gas, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lefilter Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.(1). feeding the raw materials by using auto-feeding machine. the auto feeder can push large plastics and whole tyres in the reactor by using hydraulic pressure as power which has 80 tons push power, the process is easy to operate and convenient. Thus can achieve continuous producing.
(2). the whole tyre and plastics will be heating in the pyrolysis processing. The materials of reactor is Q345R boiler steel, thickness 16mm, which has the features of high pressure resistant , can bear 20-25Pa pressure.
(3).output products yield: you will get 45% fuel oil,35% carbon black, 15% steel wire and 10% flammable gas.( the price of fuel oil and steel wire in our country is 2500-2700 RMB/ton and carbon black is 300-400 RMB/ton ) 1.Semi-Continuous Type Waste Tyre Pyrolysis Plant:
Performance Feature
- Integral design, no need to precast foundation, quick and easy installation.
- Airtight high temperature material feed, saving heating time and reduce the temperature loss.
- Adopt multilevel cooling design to get more fuel oil.
- Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
- Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process- Broken tyre transported to feeder firstly by conveyor, then to reactor.
- Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
- Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
- Shatter carbon black, to get industrial carbon black after deeply processing. Steel wire compressed into a piece of scrap processing.
- Flammable gas enter into waste gas process tank to desulfur. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
2.Main parts list of the tire recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system
3. Work flow:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
4.Oil production rate of various raw materials:
| Waste tire | 40-45%
| Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked
|
| Waste rubber | 35%
| Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
|
| Waste chemical fiber carpet | 30%
| |
| PMMA | 80-85%
| Plexiglass, acrylic, etc
|
| PE material | 95%
| Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
|
| PP material | 90%
| Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
|
| PS material | 90%
| CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40%
| |
| Sludge | 70-80%
| Oil-fiele contaminated soil |
| Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
|
| Waste clay | 40-70%
| All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35%
| Various electronic products |
| Capacitance | 5-30%
| Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.
|
| Final Products | Yield | Application |
| Fuel Oil | 45-50% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc.
2. Used for heavy oil generator for electricity generation.
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material.
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry.
3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 30-35% | 1. Sell it to iron and steel factory directly.
2. Sell it to steel distributors. |
| Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.
2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Product Parameters
New Design Waste Tyre/Rubber/Plastic Pyrolysis Plant/Recycling Machine with CE ISO 1.Main Performance Parameter:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
| 3 | P/N. | LES-2800*8000 |
| 4 | Capacity/24h | 15Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 7.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 28 |
| 17 | Reactor size(mm) | Ø2800*8000 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
2.The available fuel for pyrolysis processing:| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
3.Profit Analysis for your reference:Note:A . This analysis is made with capacity of 10tons tire per day per batch. B. Please modify relative prices according to your actual market conditions.| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Certifications
CE
ISO
Packaging & Shipping
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
Our Advantages
1. Outstanding Features:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2. Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3. Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value. After Sales Service
Pre-Sale
♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.
Selling
♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer's equipment operators.
After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)
4.The final product will be used for?
5.What's the voltage in your country?
6.What's the environmental standard in your country?
7.Other special requirements.
8.What's your plan for this project ?
Why Choose Us:
1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
We are glad to establish business relationship with you. We believed in long-term business, we are giving good quality equipment, and we have theoretical and practical knowledge of pyrolysis plant equipment.If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
Address:
No. 1, Chenfeng Avenue, Economic Development Zone, Shangqiu City, Henan Province, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xinxiang Lifeierte Filter Co., Ltd. (Stock name: Xinxiang Filter, Stock code: 837936) is a comprehensive environmental protection equipment manufacturer integrating R& D, production, sales and after-sales service. The company is headquartered in Xinxiang City, Henan Province. The group company has five major product segments (1. Pyrolysis plant 2. Air dust removal 3. Wastewater treatment 4. Seawater desalination 5. Oil purification). Lifeier Shangqiu Branch is mainly engaged in the pyrolysis plant sector. With the strong capital and technical support of the Group, it quickly captures the domestic and international markets. According to the different needs of customers, it provides a complete set of customized solutions to meet different customers. Demand. The company has a first-class sales team, has more than 20 experienced engineers, refining equipment used in 78 countries and regions around the world, by the majority of customers.
Xinxiang Lefilter Filter Corp., Ltd Shangqiu Branch, founded in 2007 is a collection research and development, production, sales and after-sales service in one of the specialized, intergrated company. We′re specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant. All of the machines aims to recycle waste to energy or other resource, which meet our mission. With years of technical R& D, we boast 10 technical patents, International CE, SGS, ISO certifications. Due to our excellent sales team and quality products, Our products have been sold to 130 countries and regions all over the world. Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets. We provide one-stop service from helping apply licence, manufacturing and install ing plants to staff training.
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