Basic Info.
After-sales Service
Provided
Capacity
5t/Day Pyrolysis Plant
Material of Reactor
Q345r
Raw Material
Waste Tire, Plastic, Rubber
Fuel Material
Coal/Wood/Natural Gas/Oil
Final Product
Fuel Oil,Carbon Black,Steel Wire,Flammable Gas
Type
Batch Type Pyrolysis Plant
Cooling System
Water Cooling
Transport Package
1*40fr Open Container and 2*40hq Containers
Specification
OD: 2200 x6600 Length
Product Description
Product Description
Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick,which has the features of high pressure resistant , can bear 20-25Pa pressure. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% - 45%.Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.
At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.
1.Comparison of different Operations:
| No | Operation | Description |
| 1 | Batch Type | Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
Δ Special emission purification system. |
| 2 | Semi-Continuous Type | Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Special emission purification system. |
| 3 | Fully Continuous Type | Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
Δ No need for foundation, easy to be transported to another project.
Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
Δ Special emission purification system. |
2.Raw Material
| Waste tire | 40-45%
| Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked
|
| Waste rubber | 35%
| Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
|
| Waste chemical fiber carpet | 30%
| |
| PMMA | 80-85%
| Plexiglass, acrylic, etc
|
| PE material | 95%
| Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
|
| PP material | 90%
| Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
|
| PS material | 90%
| CD, CD case, tape case, foam product, home appliance shell, etc. |
| ABS engineering plastics | 40%
| |
| Sludge | 70-80%
| Oil-fiele contaminated soil |
| Aluminum plastic | It depends on the raw material | All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
|
| Waste clay | 40-70%
| All kinds of waste white soil filtered through oil. |
| Circuit board | 10-35%
| Various electronic products |
| Capacitance | 5-30%
| Various electronic products |
| Coal tar | It depends on the quality | The viscous liquid produced during coal distillation. |
Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data. |
3.Final Products
4.End Products Percentage and Useage:
| End Products | Percentage | Useage |
| Fuel Oil | 40-45% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc.
2. Used for heavy oil generator for electricity generation.
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
| Carbon Black | 35-40% | 1. Make it into pellet or briquette as heating material.
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry.
3. Make it into plastic grains then sold to plastic industry. |
| Steel Wire | 15-20% | 1. Sell it to iron and steel factory directly.
2. Sell it to steel distributors. |
| Flammable Gas | 8-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas.
2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Product Parameters
5ton Scrap Tyre Pyrolysis Machine Recycling Plant to Fuel Oil and Carbon Black
1.Pyrolysis plant's technical parameters:
| No. | Items | Contents |
| 1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
| 2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
| 3 | P/N. | LES-2200*6600 |
| 4 | Capacity/24h | 5Ton/Batch |
| 5 | Oil production(T)/24h | 4 |
| 6 | Power(KW) | 5.5 |
| 7 | Cooling water(T/h) | 6 |
| 8 | Rotate speed(r/min) | 0.4 |
| 9 | Heating type | Direct heat |
| 10 | Cooling type | Water-cooled |
| 11 | Noise(dB) | <=85 |
| 12 | Operating | Intermittent |
| 13 | Driving mode | External gear |
| 14 | Reactor material | Q345R |
| 15 | Structure | Horizontal rotation |
| 16 | Host weight(T) | 20 |
| 17 | Reactor size(mm) | Ø2200*6600 |
| 18 | Combustion value | 35-50m3 |
| 19 | Certification | CE ISO SGS BV |
| 20 | Land request | 300-400m2 |
| 21 | EU emission standard | 100% non-pollution |
2.Available fuels and specific data for pyrolysis:| No. | Item | Consumption |
| 1 | Coal(for choice) | 500kg/day |
| 2 | Wood(for choice) | 500kg/day |
| 3 | Natural gas(for choice) | 400m³ |
| 4 | Oil(for choice) | 300-350kg/day |
| 5 | Electricity | 200kwh/day |
| 6 | Water(recycled) | 60m³/month |
| 7 | Total power | 20kw |
| 8 | Land area | 30m*10m |
3.Profit Analysis for your reference:Note:A . This analysis is made with capacity of 10tons tire per day per batch. B. Please modify relative prices according to your actual market conditions.| NO. | ITEM | DETAILS |
| 1 | Daily Capacity | 10TPD |
| 2 | Raw Materials | Waste tire |
| 3 | Cost of tires | 10T*1000¥/T=10000¥ |
| 4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
| 5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
| 6 | Electricity & Water | 200¥ |
| 7 | Other | 100¥ |
| 8 | Total Cost | 11440.00¥ |
| 9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
| 10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
| 11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
| 12 | Gross Income | 14,950.00¥ |
| 13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
| 14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
| 15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Why Choose Us
1. More than 10 years experience in pyrolysis technology
2. Professional installation and manufacture team
3. Rich experience in foreign trade
4.Holding several items of China national patents , CE and ISO related with our technology and equipments.
Packaging & Shipping
We're professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company's products.
For packaging and shipping,we need to one 40'FR for the reactor,and the other 40'FR for the horizontal cooling condenser,40'HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request.
Our Advantages
Outstanding Features:
1.High Efficiency
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2. Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3. Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.Our services
1.Pre-Sale
♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers' questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.2.Selling
♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer's equipment operators.3.After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.
Our Client
Our company has provincial research, development center of technical equipment converting scrap tire, rubber and waste plastic into oil through pyrolysis reaction and engaging in technology research and program development. Through unremitting efforts, the technology has gradually improved. The product has covered national market and exports to foreign countries. Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad, we have established deep cooperative relations with customers, and our products and services are highly praised by customers.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.The final product will be used for?
6.What's the voltage in your country?
7.What's the environmental standard in your country?
8.Other special requirements.
9.What's your plan for this project ?
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.
Address:
No. 1, Chenfeng Avenue, Economic Development Zone, Shangqiu City, Henan Province, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xinxiang Lifeierte Filter Co., Ltd. (Stock name: Xinxiang Filter, Stock code: 837936) is a comprehensive environmental protection equipment manufacturer integrating R& D, production, sales and after-sales service. The company is headquartered in Xinxiang City, Henan Province. The group company has five major product segments (1. Pyrolysis plant 2. Air dust removal 3. Wastewater treatment 4. Seawater desalination 5. Oil purification). Lifeier Shangqiu Branch is mainly engaged in the pyrolysis plant sector. With the strong capital and technical support of the Group, it quickly captures the domestic and international markets. According to the different needs of customers, it provides a complete set of customized solutions to meet different customers. Demand. The company has a first-class sales team, has more than 20 experienced engineers, refining equipment used in 78 countries and regions around the world, by the majority of customers.
Xinxiang Lefilter Filter Corp., Ltd Shangqiu Branch, founded in 2007 is a collection research and development, production, sales and after-sales service in one of the specialized, intergrated company. We′re specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant. All of the machines aims to recycle waste to energy or other resource, which meet our mission. With years of technical R& D, we boast 10 technical patents, International CE, SGS, ISO certifications. Due to our excellent sales team and quality products, Our products have been sold to 130 countries and regions all over the world. Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets. We provide one-stop service from helping apply licence, manufacturing and install ing plants to staff training.
){kind=link}