Basic Info.
After-sales Service
Provided
Capacity
15t/Day Pyrolysis Plant
Material of Reactor
Q345r
Raw Material
Waste Tyre,Plastic,Rubber
Fuel Material
Wood/Coal/Oil/Natural Gas
Final Product
Fuel Oil,Carbon Black,Steel Wire,Flammable Gas
Type
Semi-Continuous Type Pyrolysis Plant
Cooling System
Water Cooling
Transport Package
Container
Specification
OD: 2800x8000 Length
Product Description
15tons Semi-Continuous Waste Tyre Recycling Pyrolysis Plant
Product DescriptionMain Equipments of Pyrolysis Plant:
Latest Waste Tire Recycling Machine consists of six main system: reactor, automatic feeding system, cooling system, carbon black discharging system and carbon black collection system, dust removal system and waste gas recovery system.
1,Name:Reactor
Material: 1). Q345R steel professional for boiler
2). Stainless steel:304 and 316 materials
2,Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.
3,Name:Cooling System
Function: The oil gas is cooled separately by condenser,cooling more thoroughly,higher oil yield,better oil quality.
Type:1). Box Condenser Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
2). Tubular Condenser Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area. 4,Name:Carbon Black Discharging System and Carbon Black Collection System
Function: Storage of recycled carbon black
5,Name:Dust Removal System
Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.
6,Name:Oil and Gas Recovery System
Function:Full combustion after recovery,saving fuel and maximizing resource utilization.
Outstanding Features of Latest Waste Tire Recycling Machine
The advantages of waste tire pyrolysis plant:
(1). Automatic feeding and dust-free automatic slag discharge can save time of feeding and discharging, effectively reduce labor intensity and improve production efficiency;
(2). The equipment adopts unique structure and fully automatic submerged arc welding technology, which makes the equipment more even in heating and longer in service life;
(3). Design a reasonable condensation system, cooling more thoroughly, higher oil yield, better oil quality.
(4). The dust removal process enables the exhaust gas and dust emission to reach the "Gb13271- 2001 Boiler Air Pollutant Emission Standard".
(5). Equipped with safety and temperature control system, anti-leakage, anti-hidden danger, temperature automatic control, stable safety performance;
(6). Exhaust gas recovery system: full combustion after recovery, saving fuel and maximizing resource utilization;
(7). The whole set of equipment has compact layout, small floor space and convenient
operation.
Pyrolysis plant's technical parameters
15tons Semi-Continuous Waste Tyre Recycling Pyrolysis PlantNo. | Items | Contents |
1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
3 | P/N. | LES-2800*8000 |
4 | Capacity/24h | 15Ton/Batch |
5 | Oil production(T)/24h | 4 |
6 | Power(KW) | 7.5 |
7 | Cooling water(T/h) | 6 |
8 | Rotate speed(r/min) | 0.4 |
9 | Heating type | Direct heat |
10 | Cooling type | Water-cooled |
11 | Noise(dB) | <=85 |
12 | Operating | Intermittent |
13 | Driving mode | External gear |
14 | Reactor material | Q345R |
15 | Structure | Horizontal rotation |
16 | Host weight(T) | 28 |
17 | Reactor size(mm) | Ø2800*8000 |
18 | Combustion value | 35-50m3 |
19 | Certification | CE ISO SGS BV |
20 | Land request | 300-400m2 |
21 | EU emission standard | 100% non-pollution |
Output products Yield and uses(Take 10 ton tire cracking as an example)Final Products | Yield | Application |
Fuel Oil | 45%-55% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
Carbon Black | 30%-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
Steel Wire | 12%-15% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
Flammable Gas | 8%-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Production process and working hours
1.Feeding:Powder feed for 1~2 hours and can feed 9-11 tons to the reactor 2.8x7.5m .
2.Pyrolysis process:8-9 hours
3.Discharging :Discharge at arround 200 centigrade,through 3 water-cooling conveyor to
4.After discharging, keep feeding and continue for the next circle.
One whole production process lasts for 14-16 hours and can produce pyrolysis oil 3 circles in 2 days. Profit Analysis for your reference
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
B. Please modify relative prices according to your actual market conditions.
NO. | ITEM | DETAILS |
1 | Daily Capacity | 10TPD |
2 | Raw Materials | Waste tire |
3 | Cost of tires | 10T*1000¥/T=10000¥ |
4 | Fuel Cost | 0.45T*1200¥/T=540¥ |
5 | Labor (Daily) | 3P*200¥/D/P=600¥ |
6 | Electricity & Water | 200¥ |
7 | Other | 100¥ |
8 | Total Cost | 11440.00¥ |
9 | Oil Income | 10T*40%*2500¥/T=10,000.00¥ |
10 | Steel Tire Income | 10T*15%*2600¥/MT=3,900.00¥ |
11 | Carbon Black Income | 10T*35%*300¥/T=1,050.00¥ |
12 | Gross Income | 14,950.00¥ |
13 | Daily Net Income | 14,950.00¥−11,440.00¥=3,510.00¥ |
14 | Monthly Net Income | 3,510/Day*25D=87,750.00¥ |
15 | Yearly Net Income | 87,750.00¥/M*11M=965,250.00¥ |
Certifications
CE
ISO
Case
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What is our product range?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,we need to know the following information:
1.Raw material :Waste tyre or plastic ?
2. What's the burning material ?
3.Production capacity ? (ton /day)
4.The final product will be used for?
5.Other special requirements.
6.What's your plan for this project ?
If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.
Address:
No. 1, Chenfeng Avenue, Economic Development Zone, Shangqiu City, Henan Province, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xinxiang Lifeierte Filter Co., Ltd. (Stock name: Xinxiang Filter, Stock code: 837936) is a comprehensive environmental protection equipment manufacturer integrating R& D, production, sales and after-sales service. The company is headquartered in Xinxiang City, Henan Province. The group company has five major product segments (1. Pyrolysis plant 2. Air dust removal 3. Wastewater treatment 4. Seawater desalination 5. Oil purification). Lifeier Shangqiu Branch is mainly engaged in the pyrolysis plant sector. With the strong capital and technical support of the Group, it quickly captures the domestic and international markets. According to the different needs of customers, it provides a complete set of customized solutions to meet different customers. Demand. The company has a first-class sales team, has more than 20 experienced engineers, refining equipment used in 78 countries and regions around the world, by the majority of customers.
Xinxiang Lefilter Filter Corp., Ltd Shangqiu Branch, founded in 2007 is a collection research and development, production, sales and after-sales service in one of the specialized, intergrated company. We′re specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant. All of the machines aims to recycle waste to energy or other resource, which meet our mission. With years of technical R& D, we boast 10 technical patents, International CE, SGS, ISO certifications. Due to our excellent sales team and quality products, Our products have been sold to 130 countries and regions all over the world. Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets. We provide one-stop service from helping apply licence, manufacturing and install ing plants to staff training.