Basic Info.
After-sales Service
Provided
Capacity
12t/Day Pyrolysis Plant
Material of Reactor
Q345r
Type
Batch/Semi-Continuous Type Pyrolysis Plant
Raw Material
Used Tyre/Waste Plastic/Rubber
Fuel Material
Coal/Wood/Natural Gas/Oil
Final Product
Carbon Black,Steel Wire,Fuel Oil,Flammable Gas
Transport Package
1*40fr Open Container and 2*40hq Containers
Specification
OD: 2600 x7500 Length
Product Description
Company Profile
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We're specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.
Following is our company Strength for reference:
1.10 Year's production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually.
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
Product Description
Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.
At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.
Comparison of different Operations
No | Operation | Description |
1 | Batch | Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding. Δ Auto screw carbon discharging , no dust flying , high efficiency. Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement. Δ Special emission purification system. |
2 | Semi-continuous | Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm. Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system. Δ Auto screw carbon discharging , no dust flying , high efficiency. Δ Special emission purification system. |
3 | Fully Continuous | Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day. Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period. Δ No need for foundation, easy to be transported to another project. Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying. Δ Special emission purification system. |
Batch type pyrolysis plant
Semi-Continuous type pyrolysis plant
Output products Yield and uses
Final Products | Yield | Application |
Fuel Oil | 45%-55% | 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Used for heavy oil generator for electricity generation. 3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc. |
Carbon Black | 30%-35% | 1. Make it into pellet or briquette as heating material. 2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 3. Make it into plastic grains then sold to plastic industry. |
Steel Wire | 12%-15% | 1. Sell it to iron and steel factory directly. 2. Sell it to steel distributors. |
Flammable Gas | 8%-10% | 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 2. Store it then supply the pyrolysis equipment heating,it's recycling. |
Product Parameters
One set complete 12ton used tyre plastic to fuel oil pyrolysis plantPyrolysis plant's technical parameters
No. | Items | Contents |
1 | Input-Raw Materials | Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass |
2 | Final products | Fuel oil, carbon black, steel wire,flammable gas. |
3 | P/N. | LES-2600*6600 |
4 | Capacity/24h | 10Ton/Batch |
5 | Oil production(T)/24h | 4 |
6 | Power(KW) | 5.5 |
7 | Cooling water(T/h) | 6 |
8 | Rotate speed(r/min) | 0.4 |
9 | Heating type | Direct heat |
10 | Cooling type | Water-cooled |
11 | Noise(dB) | <=85 |
12 | Operating | Intermittent |
13 | Driving mode | External gear |
14 | Reactor material | Q345R |
15 | Structure | Horizontal rotation |
16 | Host weight(T) | 23 |
17 | Reactor size(mm) | Ø2600*6600 |
18 | Combustion value | 35-50m3 |
19 | Certification | CE ISO SGS BV |
20 | Land request | 300-400m2 |
21 | EU emission standard | 100% non-pollution |
Available fuels and specific data for pyrolysis
No. | Item | Consumption |
1 | Coal(for choice) | 500kg/day |
2 | Wood(for choice) | 500kg/day |
3 | Natural gas(for choice) | 400m³ |
4 | Oil(for choice) | 300-350kg/day |
5 | Electricity | 200kwh/day |
6 | Water(recycled) | 60m³/month |
7 | Total power | 20kw |
8 | Land area | 30m*10m |
Certifications
CE
ISO
Our Advantages
1. Outstanding Features:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2. Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3. Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.Packaging & Shipping
Pyrolysis plants,one 40'FR is for the reactor,and the other 40'FR for the horizontal cooling condenser, 40'HQ containers is to load oil tank,dedust device and other spare parts.The reacor is about 7500m *3200mm*3200mm. It is doable to take 40FR. It is over width and over height. The horizontal cooling condenser is 6000mm*3000mm*1800mm,have good performance for cooling oil gas .It's proper for using 40'FR.We also can design vertical cooling condensor for you,pack in 40'HQ,it's according to your request. Our services
1,Quality warranty period: One year warranty for the main reactor of pyrolysis machines.And lifetime maintenance for complete set of machines.
2, Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
Workers on operation, maintenance, etc.
3,Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. To the buyer.
4,For the damage caused by the users, our company provides the parts and accessories with cost price.
5,Our factory supplies the wearing parts with the cost price to clients.
FAQ
1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years' and 20 years' boiler manufacture experience.
2.What kind of raw material to recycle?
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike...
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material...
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.
Quotation&Offer
We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What's the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What's your plan for this project ?
6.The final product will be used for?
7.What's the voltage in your country?
8.What's the environmental standard in your country?
9.Other special requirements.Do you have any special requirements? Our products can be customized.
If interested, Call me for detailed pyrolysis plant cost report.
Address:
No. 1, Chenfeng Avenue, Economic Development Zone, Shangqiu City, Henan Province, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xinxiang Lifeierte Filter Co., Ltd. (Stock name: Xinxiang Filter, Stock code: 837936) is a comprehensive environmental protection equipment manufacturer integrating R& D, production, sales and after-sales service. The company is headquartered in Xinxiang City, Henan Province. The group company has five major product segments (1. Pyrolysis plant 2. Air dust removal 3. Wastewater treatment 4. Seawater desalination 5. Oil purification). Lifeier Shangqiu Branch is mainly engaged in the pyrolysis plant sector. With the strong capital and technical support of the Group, it quickly captures the domestic and international markets. According to the different needs of customers, it provides a complete set of customized solutions to meet different customers. Demand. The company has a first-class sales team, has more than 20 experienced engineers, refining equipment used in 78 countries and regions around the world, by the majority of customers.
Xinxiang Lefilter Filter Corp., Ltd Shangqiu Branch, founded in 2007 is a collection research and development, production, sales and after-sales service in one of the specialized, intergrated company. We′re specialized in producing waste tyres/plastic/rubber/oil sludge/MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant. All of the machines aims to recycle waste to energy or other resource, which meet our mission. With years of technical R& D, we boast 10 technical patents, International CE, SGS, ISO certifications. Due to our excellent sales team and quality products, Our products have been sold to 130 countries and regions all over the world. Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets. We provide one-stop service from helping apply licence, manufacturing and install ing plants to staff training.